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Product

服装厂智能机针管理系统 Q-912

Stop chasing broken needles. Manage them.

The Q-912 handles needle management from purchase to disposal. It dispenses needles via a rotating free-fall mechanism—no springs, no pushers, nothing to jam or damage the needle. When a needle comes back, a high-res camera checks if it's intact or broken, and the system logs who returned what and when.

Operators log in with their face. No cards, no passwords. The touchscreen interface is straightforward, and data export is one tap to Excel. Built for garment, denim, and cotton wear factories that are tired of needle fragments ending up in finished products.

服装厂智能机针管理系统 Q-912
#18
Highlights
Key Advantages
  • Rotating free-fall dispenser: no belts or pushers, so needles don't get bent or jammed during issue.
  • Full lifecycle tracking from stock in to disposal—know where every needle is.
  • Facial recognition login: every transaction tied to a specific operator, no shared accounts.
  • Built-in vision system checks returned needles and flags broken or damaged ones automatically.
  • Separate waste bin for broken needles, with automatic logging to prevent mix-ups.
  • Excel export for all records—no proprietary software, just open your spreadsheet.
Use Cases
Applications
  • Garment manufacturing plants
  • Denim production lines
  • Cotton wear workshops
  • Any sewing operation that requires broken needle control
  • Factories moving toward digital lean management
Specs
Technical Specifications
ModelQ-912
Dispensing methodRotating free-fall
User authenticationFacial recognition
Needle inspectionHD vision module (detects broken/waste needles)
Data exportExcel reports (CSV compatible)
InterfaceIndustrial touchscreen
Target industriesGarment, denim, cotton wear manufacturing
Details
Detailed Description
智能机针管理系统实现服装车间机针采购、发放、使用和回收的全过程智能控制。采用旋转自由落体式出针,无外力干扰,确保机针的安全发放和收集,避免丢失断针造成的质量风险。
配备工业触摸屏,支持人脸识别和用户权限管理。内置高清视觉模块识别断针和废针。独立废针回收仓自动记录发放和归还记录,可导出Excel报表以便追溯。
广泛应用于服装、牛仔和棉服工厂,解决机针管理混乱和断针控制的痛点,帮助打造智能缝纫车间。
FAQ
FAQ
How does Q-912 prevent broken needle fragments from ending up in finished garments?
It's a combination of the dispenser and the return check. The free-fall dispenser doesn't stress the needle, so it goes out intact. When the needle comes back, the camera examines it. If it's broken or damaged, the system tells the operator to put it in the separate waste bin, not the regular return slot. And every step is logged, so if there's ever a question, you can pull the record and see exactly what happened.
Can I set different permissions for different workers?
Yes. Each worker enrolls their face once, and then you assign roles: operator, supervisor, admin. Operators can check needles in and out; supervisors can override or release stuck transactions; admins can manage users, export data, and change settings. No more sharing a password or swiping someone else's card.
What format is the exported data, and can it work with our ERP?
It exports to Excel (.xlsx) or CSV, which pretty much any system can read. Each record includes timestamp, user, action, and needle condition. If you need to push it into an ERP or MES, we can work with your IT team to set up an automatic transfer, but most factories just grab the file weekly or monthly for audit.
How long does installation take, and what do we need to prepare?
Typically half a day. You need a power outlet and, if you want data upload, a network connection (wired or WiFi). Our tech will come or guide you remotely, and we train your key people on the spot. No special tools or structural changes needed—it's a standalone cabinet.
What if the power goes out or the system fails? Can we still get needles?
There's a manual override. A mechanical key opens a backup needle compartment, so production doesn't stop. If it's a system fault, we respond within 24 hours for remote diagnosis, and if needed, we ship replacement parts or a technician. The manual override keeps you running until it's fixed.
What's the lead time and warranty?
Standard lead time is 15–20 working days for single units; larger orders can be negotiated. Warranty is one year on the whole system, two years on the vision module and dispensing mechanism. We also offer a lifetime service agreement with regular maintenance and software updates.
Stock
Check Stock & Get a Quote
Tell us your daily needle volume and we'll send a tailored proposal.